RenewWrap Saturant

RenewWrap ESR Saturant is an epoxy-impregnation resin to use with RenewWrap ESR FRP systems. This saturant is engineered to impregnate RenewWrap reinforcing fabrics as part of a system for strengthening ceilings, columns, walls and most other structural members of commercial buildings and facilities. The fabric can be placed into the uncured saturant or the saturant can be applied directly to the dry reinforcing fabric sheets prior to applying it to the substrate.

Benefits

  • 100% solids high-strength, high-modulus, moisture-insensitive epoxy resin 

  • Medium viscosity, enabling vertical and overhead applications and facilitating complete impregnation of the FRP-reinforcing fabrics 

  • Low VOC, low odor 

  • Compatible with most substrates and with other components of the RenewWrap strengthening system 

  • Simple 2:1 mix ratio 

  • F-style jugs simplify metering and facilitate cleaner storage


Benefits

  • 100% solids high-strength, high-modulus, moisture-insensitive epoxy resin 

  • Medium viscosity, enabling vertical and overhead applications and facilitating complete impregnation of the FRP-reinforcing fabrics 

  • Low VOC, low odor 

  • Compatible with most substrates and with other components of the RenewWrap strengthening system 

  • Simple 2:1 mix ratio 

  • F-style jugs simplify metering and facilitate cleaner storage


RenewWrap Saturant
RenewWrap™ Saturant is a two-component, 100% solids high strength, high modulus, moisture insensitive epoxy resin for impregnating RenewWrap reinforcing fabrics. RenewWrap™ ESR Saturant is supplied in two parts. Each part is ordered separately according to the 2:1 mix ratio to determine the desired quantity of mixed resin.

Applications

• Columns
• Slabs (RC and PT)
• Beams and joists
• Walls
• Piles and pier caps
• Connections

Addressable Areas

• Seismic-related deficiencies
• Code changes
• Deterioration/degradation/corrosion
• Changes in the use of the structure
• Design or construction errors
• Openings cut in existing structures
• Differential settlement
FAQs
RenewWrap Strengthening System
Have questions? Check out our frequently asked questions regarding our RenewWrap FRP system. Contact us if you would like to know more.

An FRP, or fiber-reinforced polymer, is made up of a fiber and a resin. Three types of fibers are used in most FRPs: carbon, fiberglass or Aramid (Kevlar®). Fibers provide the strength and stiffness to an FRP and can also influence other physical properties, such as durability, the coefficient of thermal expansion and density.  

Polymers can be one of many resin types, like epoxy, polyester or PVC. The polymer holds the fibers in alignment, protects the fibers from damage, transfers stress from fiber to fiber, influences the durability of the FRP and chemically resistant and helps to create a usable FRP form like a plate, bar or grid.  

Fibers and polymers must be chemically compatible because not all fiber and polymer combinations result in a usable FRP material. Carbon fibers are manufactured to be compatible with epoxy resins. Its use with other resin types would typically result in sub-optimal performance. 

FRPs are externally bonded to or wrapped around existing concrete or steel members to increase their strength. They can be used where additional rebar or steel plates are desired. FRPs compete with many strengthening techniques but are often the least costly option. 

FRPs are categorized as wet lay-up or pre-cured systems. Wet lay-up is the most common FRP form used in the United States. In this process, dry fabrics made with continuous fibers are wet out with a saturating resin in the field and adhered to or wrapped around an existing concrete member. Heavier weight fabrics may need to be pre-saturated to ensure adequate impregnation of the fibers. Wet lay-up is used for strengthening all types of members because it can easily conform to the shape of a structure and wrap around members, like columns.  

Learn more about FRP installations in our white paper, “The Fundamentals of FRP Strengthening.”

FRPs are structurally very high strength and stiff but lightweight. The lightweight fabrics and easy installation contribute to overall cost savings on most projects by reducing the labor and equipment requirements. The thin and corrosion-resistant material makes for durable and aesthetically pleasing repairs that are unnoticeable to the community once the material has been painted. 

FRPs are used to strengthen or retrofit a wide range of structures. DOTs around the country commonly use FRPs to reinforce the following types of members: 

  • Arch Slabs 

  • Decks and Deck Overhangs 

  • Girders 

  • Pier Caps  

  • Pier Columns 

  • Piles 

  • Retaining Walls 

Learn more about these structural repairs in our white paper, “The Fundamentals of FRP Strengthening.” 

There are many methods that inspectors can use to determine if the FRP repair is acceptable. Visually, the inspector can verify if the contractor is following the correct installation procedure, verify the ply orientation and verify that the correct number of layers is applied.  

There are many inspection techniques employed on FRP projects, but it is important to specify these based on if the project is contact-critical or bond critical and if it is a structural or non-structural application.  

Read more about FRP inspections in our white paper, “The Fundamentals of FRP Strengthening.”

In the News
Check out recent articles featuring Milliken Infrastructure and the RenewWrap system.
Specifying FRP Strengthening Systems Made Easy - ICRI Concrete Repair Bulletin
Provided by
Gregg Blaszak
February 08, 2017
Read Full Article
Provided by
Gregg Blaszak
November 30, 2016
Read Full Article